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Member Projects => Garet's Projects => Topic started by: Oceaneer99 on September 15, 2009, 06:57:25 AM

Title: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 15, 2009, 06:57:25 AM
I started building a model of the VKA-23 spaceplane (1960 design), a Soviet Union spaceplane concept that was never built.  The model is based on a rough 3-view that has a lot of errors.  Here is a link for more information:

http://www.astronautix.com/craft/vkasign2.htm (http://www.astronautix.com/craft/vkasign2.htm)

The model was built with salvage wood.  The fuselage is clear pine bought at a building salvage store, while the wing and wingtips are a piece of shipping pallet which turned out to be pretty nice wood.

Model with rough shaping:
(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Rough_Shaped.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3267 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3267)

Fuselage rounded, wingtips getting their proper shape:
(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Shaped.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3276 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3276)

Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on September 15, 2009, 11:22:54 AM
Yet another project shapping up to be a winner.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 24, 2009, 03:55:25 PM
VKA-23 is glued together and fully shaped.  I brushed a coat of thinned Elmer's wood putty over the whole thing and sanded it smooth using a thin medium-grit sanding sponge.  I used some Squadron putty on a few divots and sanded those, too.

I'll be trying the Deft lacquer sanding sealer on this one.

I did learn that when I thinned out my model airplane dope sanding sealer (it had lost some solvent in the jar due to evaporation) that I should have used lacquer thinner rather than just acetone.  Lacquer thinner has acetone plus other things in it (MEK, etc.) that slow drying time somewhat.  I should probably give up on that bottle at this point, especially with an entire quart of the Deft.  If anything, I'll probably want to pour some of the Deft into a smaller bottle.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on September 24, 2009, 06:01:20 PM
Does the Elmer wood putty com ein a tube and is it tan coloured? I bought some of that on sale. It works pretty good for small areas, but would not want to fill an inch deep hole with it.a large area. It is pretty soft and easily dented before you harden it with paint or dope sealer.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 24, 2009, 07:58:21 PM
I have a plastic can of it, but I think it comes in a tube as well.  And yes, it is tan colored.  It is soft and sands easily, so I was mostly using it to fill in scratches, which I did by thinning with water and then brushing it on.  For bigger dents and divots, it is too soft and you end up sanding into it.

I'm rediscovering my father's technique of using some sort of soft filler (used to use drywall spackle) followed by lacquer sanding sealer.

In general, I've instead used many many coats of sanding sealer, then sandable primer to get a smooth surface.  I wanted to see if the putty technique would keep it down to about 2 coats of sealer.  Of course, I'll need to put primer on after that, and the solid color of the primer usually lets me see all sorts of little imperfections in the shape and finish.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 25, 2009, 09:28:28 PM
I drilled a 1/4-inch nozzle in the aft end of the spaceplane and made a dowel stand for the model for when I apply the sanding sealer.

The first coat of Deft sanding sealer went on nicely last night.  There were a few drips on the edges which I fixed by sanding with a medium sanding sponge before using a fine sanding sponge on the whole airplane.  Photos to follow when I take some.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 26, 2009, 06:34:52 AM
And here are the photos after two coats of sanding sealer:

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Aft_Sealed.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3317 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3317)

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Side_Sealed.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3316 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3316)
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on September 26, 2009, 12:14:23 PM
Love the wood grain. Excellent blending of the tips. It is a great looking project.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: dave_t on September 27, 2009, 12:56:29 AM
When I first saw the photos earlier today, it looked like the fuselage was carved with facets. Now I see it is the grain pattern, funny.

The finish looks good, guess I'll hafta buy some Deft now (I somehow missed the earlier discussion on the subject).
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on September 29, 2009, 07:34:45 PM
Thanks for the comments.

Dave, yes, I see that the grain does look like facets in some of the photos.  I actually had a hard time when carving it (going from square to octagon to 16-sided) because the grain kept throwing off my eyes.  I had to mark the corners with a pencil, and then as I started to round it, feel the shape with my fingers.  It's not a perfect half-circle in cross section now, but the rough 3-view implied that it was somewhat squared -- not a constant radius of curvature.

Lou, as to the wing tips, I started out with a fairly thick piece for the winglets and then used a belt-sander to taper them after they were attached (scary!).  I was inspired by your technique of starting with thicker vertical stabilizers.

The spaceplane has primer now, and I fixed a small hollow in the nose, along with a minor divot or two here and there.  All in all, it went much faster than previous models, so the overall coat of filler combined with the Deft really did speed things up.  I'm hesitant about the overall filler coat on some models because you really do have to sand off a lot of the filler (it is very soft), and if you can't get your sandpaper in everywhere, it would be a mess (a ship model, for instance).  I suppose the solution there is to do the filler and sealer coats before assembly.

I'm planning to airbrush the finish, which is black underneath, white topsides, and orange control surfaces.  I have older bottles of Tamiya acrylics that should do the trick.  If the airbrush doesn't work out, I'll hand brush the finish, as there isn't anything too tricky about it.

I plan to make a stand for this one -- it will be my first stand.  I found out that the real concept did not have landing gear: the cosmonaut was supposed to eject at low altitude after reentry!

Progress is slow this week Ken Burns' program about the National Parks is on TV this week.  I hadn't turned on the TV since the US eliminated analog TV broadcasts, and although I'd bought a digital tuner, it was completely out of whack for some reason, and I spent the 30 minutes before the show taking apart the antenna connections and finally getting the tuner to auto-tune the stations.  For some reason, the previous tuning was now bad.  ???

I did find that there is a modern vehicle that looks a lot like this one, the XCOR Lynx. I haven't found three-views, but there are photos of their wind tunnel model at their web site.
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 06, 2009, 05:44:05 PM
I'm brushing the white parts of the VKA-23 spaceplane.  So far, I have four coats of Tamiya gloss white on the top sides of the VKA-23.  However, I'm not used to the feel of the Tamiya: it goes on a little bit like lacquer, and if you go back over with the brush, you make a mess.  It seems to have its initial cure very quickly, so lap marks are also a problem.  I thinned the paint a bit, which helped.  I've done light sanding between coats, and so far, it's been okay, but I worry about the final coats. I may need to thin even more for the last few coats.

I still may try spraying the last few coats of Tamiya white, and the black, orange, and canopy colors, since it seems like it will airbrush okay.  I'm seriously considering changing to Testors Model Master acrylics, as I like the feel of those as they brush on, and I've airbrushed those before also.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: cliff strachan on October 06, 2009, 06:50:35 PM
Hi Garet,
If one must have painting problems it seems that you are one of the most able to cope. Therefore, as a topic that may be of interest to the Group in general besides myself in particular,  the question is:What does one do when they have deposited a blob of enamel on  wood ready-to-paint?
Cliff.
Title: Re: VKA-23 Spaceplane (USSR)
Post by: dave_t on October 12, 2009, 05:27:45 PM
Garet,
    Do you happen to know how the Spaceplane was to be launched? What scale did you work in?

  You achieved a very smooth glossy paint surface, probably better than the real thing would have looked ;)
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 12, 2009, 06:55:22 PM
Dave,

Thank you for the kind words.

Here is the model after airbrushing Tamiya gloss white on the upper surfaces.  There is some overspray onto the winglets, which is why they look mottled:

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Airbrushed_White.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3325 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-3325)

As I suspected, the Tamiya acrylics are really better suited for spraying than brushing.  My first attempt did not go well, however.  I pumped my tank up to 90 psi and regulated the pressure down to 25 psi, but couldn't get the paint to come out, so I increased pressure to 30 psi.  In hindsight, I hadn't thinned the paint enough, so I ended up spraying at the too-high pressure and making a rough, orange-peel surface.  I sanded this flat using a very fine sanding sponge and then tried again with more thinner.  This time, I sprayed at 25 psi, and things went fairly well.

The air tank is my modified fire extinguisher, which is about 3 gallons volume.  Since I wasted so much air the first time, after painting the VKA-23 and the engines from my Ascender spaceplane, the tank was down to about 30 psi, and I had to pump it up again to clean the airbrush.  The second time around, I pumped the tank only to 80 psi (bicycle pump, 0-60 psi is easy; it gets harder and harder after that), and had plenty of air for the painting and cleaning.  Cleanup was faster than I expected, so I'll probably do more airbrushing in the future.  My old (toy) Badger airbrush sprayed almost like a rattle-can, so it took me a few minutes to realize that this one (single-action Paasche) builds up slowly and needs to be held closer to the surface and moved more slowly, but could be used to spray fairly fine lines, such as soft camouflage edges (I was using the large #5 spray tip).

I used a sheet of folded cardboard as my "spray booth", with a desk lamp for extra light.  The Tamiya has a lot of alcohol in it, so that was the only objectionable odor.  I need to make an airbrush holder, since every time I put it down, it wanted to slide off the workbench, pulled by the air hose.

When I was trying to find the book I have that has airbrush problem symptoms (I never did find it; I had forgotten that it is a model railroad book), I did find my references on hand brushing.  One article mentioned that certain flat paints are very forgiving of hand brushing, and I would certainly agree.  I have never had problems hand brushing Testors Model Master Acryl II paint, but the gloss Tamiya acrylic didn't work very well that way.  On the other hand, it makes for a beautiful gloss finish when airbrushed.

Some of my models have a gloss finish, even with the Model Master paints.  I rub the last coat down with super fine sandpaper and then give it several coats of Future.  I painted my pink Spitfire that way.

From the limited information I have about the spaceplane, it was to be launched atop a booster rocket, but had internal liquid fuel tanks and an rocket engine.  Apparently, there was no landing gear, though, so the pilot was supposed to eject from it at low altitude after re-entry!

I haven't worked out decals yet, though many of the concept drawing of similar Soviet spaceplanes have international orange control surfaces, which I'm planning on using.  I'm also planning on building a stand that will fit into the aft fuselage where the nozzle would be. 

Some of the actual test vehicles had decidedly low-tech markings: one unmanned re-entry plane had lettering that looks like it was sprayed through a cardboard stencil.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on October 12, 2009, 07:44:50 PM
Garet, excellent work. I tried to thin the Elmer's Putty and finally had to go back over the article to see that water was the mixing agent. I tried alcohol (smelly), lighter fluid (smelly) and universal thinner before I remembered your experience. I am trying a test patch using coloured water. Not that I wanted to, it just happened that way. This gave me a darker putty than the tan but it should work out. As for sprays, enamel goes on better but acrylic is easier to clean up. I have a Testor Aztec a-la-cheap and it works for me. I eagerly await your completed spacecraft.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 13, 2009, 05:50:44 PM
[I moved the painting discussion to the Tips and Techniques / Paint and Finish section of the forum]

    Topic: Thinning Paint for Airbrushing
http://smm.solidmodelmemories.net/SMF/index.php?topic=433.0 (http://smm.solidmodelmemories.net/SMF/index.php?topic=433.0)
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 16, 2009, 07:37:32 AM
Argh!  I sprayed the second coat of orange on the control surfaces tonight.  After the paint dried, I removed the masking tape protecting the white portions, and found that the tape had reacted with the white paint!

It was ordinary blue painter's masking tape.  At first, I thought it had left a residue behind, but then realized that it actually left a rough pattern in the white paint.  I'm not sure if there was a chemical reaction or the white layer wasn't completely dry (after two days) for some reason.  I put a piece of Scotch tape on one wing to see how that reacts.

I think I will be able to sand the white paint smooth with very fine sandpaper and then use a gloss coat to restore the finish, but won't try this until I'm sure the orange is dry.
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on October 16, 2009, 11:05:35 AM
Masking is one of the problem areas in most projects. I currently use green masking tape to only so-so results. I hear that Tamiya masking products work very well with plastic kit builders. I have not used it myself. The reaction with the paint is new to me.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 16, 2009, 06:22:25 PM
Lou,

Yes, I've never had problems with masking tape reaction before (just problems with bleeding under the tape).  The Scotch tape (transparent tape) also left marks, and I have successfully used that in the past with no marks, so I decided to do an all-stop.

I sanded down the model to a smooth surface and sprayed it with white lacquer primer.  So now I have a plain canvas and get to start over.  I have the Model Master Acryl colors and plan to try those out this time.  I've never airbrushed the Testors paints, but have had good success with a hand brush, so I'll give the airbrush a try.

The good part is that there is absolutely no wood grain remaining at this point.  ;)

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on October 19, 2009, 07:08:51 AM
More problems... the Model Master paint airbrushed just fine, but I'd made a few putty touch-ups here and there, and there were a few spots where I had apparently sanded through the primer to the Tamiya paint.  In those spots, the Tamiya layer cracked and crazed after I put on the Model Master!  I also put a coat of Model Master on my Bristol spaceplane engines, without any primer in between, and that was a huge mess.

I sanded off all the problem areas, put a nice thick coat of white primer, and then two coats of Model Master flat white, thinned slightly.  It looks just fine now, and I'm letting it dry for a day before I start the orange control surfaces.
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on March 01, 2010, 05:28:48 PM
That day turned into four months!  I hand-brushed one orange control surface, which took many (6-7) coats and bled under the tape in places.  After that, I decided to go back to the airbrush.

A few days ago, I masked and painted all the black parts, leaving the control surfaces white to be painted orange later.  Ordinarily, I would have painted orange regions and then masked these before painting the black over the orange.  However, I was still wary after the Tamiya paint incident, so I decided to try it "backwards", using Model Master paints this time.

The black went on really well with the airbrush.  I used green automotive masking tape and really ran down the edge with a fingernail.  Except for a few minor spots, the color line is fairly sharp.

After a day of drying, I masked to leave the control surfaces exposed (except for the upper surfaces of the flaps: it was too tight near the rudders to try to paint these at the same time).  I airbrushed these with thinned Testors Model Master "International Orange".  I used about 20 psi and a medium airbrush tip.  At first, I set the tip to put out too much paint, which worked fine for the large black areas but was overpowering on the small orange parts.  Then I turned the flow down and was able to get really precise control and very thin coats which dried almost immediately.

Because of the unusual masking, there were a few thin white lines in between the orange and black.  I took my smallest brush, put on reading glasses, and fixed these by hand, which wasn't too hard.  The result is here:

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23GettingOrange.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4018 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4018)

The flap you see is the one I did by hand.  Now I have the difficult job of painting the one on the other side so that they match. 

After the orange is done, I need to do a lot of touch-up on the white parts.  I found some little pinhole sinkholes where something happened over the past few months.  I've filled these with putty but need to paint over.  I also need to touch up where the hand-brushed orange bled.

When the white is done, I'll mask and paint the canopy.  Then I need to make the decals, which are fairly simple ("CCCP" and the Soviet flag).

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on March 01, 2010, 07:53:43 PM
Excellent painting. Come to my house to do my stuff. The international orange really sets things off.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on May 10, 2010, 07:00:13 PM
I finally dove in, masked the canopy and air-brushed Testors Model Master Acryl Gold paint (thinned with Acryl thinner).

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKAGoldCanopy.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4343 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4343)

To be honest, I'd avoided the masking because of the rounded corners.  But I halfway promised Lou that I'd clear out my backlog a bit.  ;)

A week or two ago, I traced out the outlines rather roughly in pencil.  I used Tamiya modeler's masking tape, which is really nice, thin, sticky stuff.  I bought automotive (green) masking tape a while back, which was a big improvement over what I'd been using, but the Tamiya was even better.  It cost me about $3 for a 9mm wide refill roll (can't remember the total length, but enough to do many, many models).

I first masked to the outlines with square edges, then cut out radiuses in masking tape stuck down to a sheet of glass.  I used an index card cut to the right radius as a guide.  I stuck these down to the corners and carefully worked them down so that paint wouldn't bleed underneath.  I sprayed very lightly until I had a good coat on, then went a bit heavier.  The gold paint clogged frequently and won't go on quite as thin as usual paint as a result.

As to the decals, later Soviet spacecraft had a flag and "CCCP", but most of the early concepts seem to be drawn with a simple red star on each wing top.  I will likely go with the stars, and even have them drawn out in 1/72 scale from my Yak-1000 model.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on May 10, 2010, 07:54:35 PM
Outstanding finish Garet. Your rounded canopy glass came out superb. I am still working on mine. I have not tried the Tamiya tape yet. Again, outstanding finish.

lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: dave_t on May 10, 2010, 10:12:42 PM
It looks very modern with the glossy paint, like some of the designs that are being tested now. Maybe the Russians should start researching this design again.

Anyway, what ever happened to the (real) Hy-Bird?
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on May 10, 2010, 10:24:08 PM
Dave,

I also built a model of the Hy-Bird, a solar/hydrogen powered airplane currently being built in France.

As to the VKA-23, it was a concept drawing similar to the X-20 Dynasoar that the US Air Force was working on at about the same time.  Your point about designs coming 'round again is interesting.  I looked at a Russian language site that had this design along with the Spiral, Buran, and other designs, alongside the European Hermes and others.  I read in Popular Science that the US Air Force was launching an unmanned spaceplane this month, but haven't heard any updates. update: it launched April 23 on an Atlas V.

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on May 11, 2010, 05:55:59 PM
I tried to print decals last night, but had some clogging in the print heads.  I eventually got them cleared, and printed out two versions before the printer ran out of ink.  I thought I had more ink, but I was out of the color that I used up, so I put in an order for more.  But I think I can use one of the sets I already printed.

This is my "new" printer (3 years old), which I have not used that much to print decals.  I'm much more used to my old printer (for which I have a lot of ink).

Garet
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on May 21, 2010, 06:37:50 PM
Per my usual, I destroyed one set of decals and ended up using my second set, but the VKA-23 is now complete!

There are two coats of Future on the paint, then the decals, then a light mist of spray lacquer, followed by another coat of Future acrylic.

Total construction time was 16 hours, which includes the time it took me to completely repaint the model after the first paint didn't work out.  Final paints were Testors Model Master Acryl.

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Complete_FL.JPG)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4397 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4397)

(http://smm.solidmodelmemories.net/Gallery/albums/userpics/normal_VKA-23_Complete_FR.jpg)
http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4396 (http://smm.solidmodelmemories.net/Gallery/displayimage.php?pos=-4396)
Title: Re: VKA-23 Spaceplane (USSR)
Post by: lastvautour on May 22, 2010, 02:09:07 PM
You outdid yourself on this one. Although you take much longer than I do, your finished models are worth the wait. Congratulations on an excellent project.

Lou
Title: Re: VKA-23 Spaceplane (USSR)
Post by: cliff strachan on May 22, 2010, 06:11:14 PM
Garet, that's  one of the best finishes that I've seen. Very much like the professional travel agency models that we are all familiar with. It is a finish that I've been espiring to accomplish but with very little success. And thanks for the details concerning your masking techniques.
Cliff
Title: Re: VKA-23 Spaceplane (USSR)
Post by: Oceaneer99 on May 25, 2010, 07:14:05 PM
Thank you for the kind words.  The shiny finish is three coats of Future on the final paint layer. 

Garet